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My wife's 3 did something like this as well, but the Piston got stuck and wouldn't come out. I took everything apart, pushed it back in, hit the brake pedal to get it to come out and it seemed to work. I did this a couple more times and haven't had a problem since.

My noise was more the pad rattling around in the caliper carrier, as the piston wasn't keeping pressure on the pad.
 
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